Engines: Aluminum block vs. Iron block?

Question:
Some manufactures (Kia, Hundai) use Iron blocks

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while

My truck is a Flex flue vehicle. ive only used gasoline but want to use E85. Can i mix gasoline with E85?


Other manufactures (Nissan, Chevy, ect.) use Aluminum blocks

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Is the point of using Iron blocks to increase long-term durability or temperature endurance??

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OR

Hey lets get real we must be willing to do something about global warming like use cars less.?


Is the use of Iron blocks simply an older, simpler technology (as compared to using Aluminum), the manufacture of which costs less money??

How come so many 7.5 tonne drivers haven't had their road speed limiter fitted yet.?


Are there DURABILITY with ALUMINUM blocks??

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And you would think that Aluminum weight savings would transer to better MPG, but the Kia gets very comparable mileage anyway.

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Thank you

Answers:

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The whole idea behind the aluminum blocks is simply to reduce weight, that’s all. The aluminum block are known for an earlier fatigue but by the time this happens the car is worthless anyway. Most new engines these days are designed for 170,000 miles. Then they should be rebuilt. The cast iron blocks can go though more rebuilds then the aluminum blocks. Aluminum blocks cool faster then the cast iron blocks but they tend to have more warpage compared to the cast iron. If you where to take a cast iron 4 cylinder motor and weight it to an aluminum motor you will find about a 150 lbs difference. Hope this answers your question.

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The only con I've heard about aluminum engine blocks is that they crack easier in extreme heat.

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Yes some iron blocks may be durable. There are alloys that manufacturers can use that is just as durable as iron and much lighter. The Aluminum blocks can cool down alot quicker and run cooler. This can help the engine produce more power. Since the incoming air will be cooler and the fuel temps are cooler. Weight reduction on itself is like adding horsepower to a car, one hundred pounds can reduce a quarter mile time by .10 of a second. Look at the Dodge Viper. It has an all Aluminum V-10 engine. It can produce great power.
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